Manufacturing Software That Works on Factory Floors
Built ERP systems for factories since 2016. Learned that touch screens don't work with machine oil on fingers - now we support barcode scanners and voice commands.
Challenges We've Seen (And Solved)
These are the real problems that keep manufacturing businesses up at night
Production Delays are Expensive
Machine breaks down, you don't have spare part, production stops for 3 days. Preventive maintenance sounds obvious but needs data on machine performance. Manual logging doesn't work.
Inventory Discrepancies
System says you have 500 units, physical count shows 420. Raw material theft, wastage not recorded, counting errors - happened at 3 different clients before we built proper controls.
Quality Control Gaps
Manual quality checks mean some batches slip through. One bad batch reaches customers, recall costs more than implementing automated QC. Seen this kill a small manufacturer.
Supply Chain Visibility
Raw material supplier delayed by 2 days, your production schedule is now off, customer deliveries impacted. Without real-time tracking, you find out too late to adjust.
How We Actually Solve These
Not just features - solutions we've built and tested with real clients
ERP for Manufacturing
Production planning, inventory management, purchase orders, work orders, quality control, dispatch - integrated system. Works offline because factory internet isn't reliable, syncs when connection returns.
IoT & Machine Monitoring
Sensors on machines tracking performance, downtime, temperature, vibration. Predictive maintenance alerts before breakdowns. Reduced unplanned downtime by 45% across clients.
Warehouse Management
Barcode/RFID tracking, bin location management, FIFO/LIFO, picking lists, shipping integration. Works with handheld scanners - touch screens don't survive warehouse environments.
Supply Chain Management
Vendor management, purchase orders, inventory forecasting, logistics tracking. Integrated with transporter APIs for real-time shipment tracking. WhatsApp alerts for delays.
Real Project, Real Results
One example of how this actually plays out
Auto Parts Manufacturer (Gurgaon)
Managing 800+ SKUs across 3 warehouses, frequent stock-outs despite "adequate inventory", production delays due to material shortages, quality issues not caught until customer complaints.
Implemented ERP with real-time inventory tracking across locations, IoT sensors on critical machines for predictive maintenance, automated quality checks with vision AI, vendor portal for supply chain visibility.
- Stock-outs reduced 89% through better forecasting and alerts
- Production downtime cut from 18% to 9% with predictive maintenance
- Quality rejection rate dropped 67% with automated checks
- Inventory holding cost reduced ₹45L annually through optimization
Why Work With Us
What we bring to manufacturing projects specifically
- Manufacturing domain expertise - worked with auto parts, FMCG, textiles, electronics
- Ruggedized solutions - software that works in dusty, hot factory environments
- Offline-first design - factory floor internet is unreliable, apps sync when possible
- Hardware integration - barcode scanners, RFID readers, IoT sensors, weighing scales
- Training & support - on-site training for factory workers, not just IT staff